Julian Sulley, Director of Technical Services, updates us on 4 East South developments:
After months of planning, the ACE woodwork and timber engineering workshop moved into its new facility back in June. We now have a much larger workshop capacity than the old 6 East workshop and an adjoining dedicated laser cutting / rapid prototyping laboratory. The project has been an unmitigated success and is a reflection of the close co-operation and teamwork between the 4ES project management team, the contractors and our technicians throughout the planning process and move itself. We can be rightly proud of a spacious, light, energy efficient, state-of-the-art facility, ready to welcome its first students in the coming academic year.
Improved use of floor space and a radical rethink of dust extraction and energy conservation
As the project developed we implemented a number of new initiatives to better use floor space and rethink dust extraction and energy conservation. We originally intended to have a central dust extraction unit to service the four heavy application machines and this was to be housed in an internal bunker adjoining the workshop. However, following further evaluation, we decided to install individual extraction units to each machine, replicating the dust extraction provision to the other smaller demand units throughout the rest of the workshop. Not only did this represent a significant saving in capital outlay, it allowed dust extraction units to be controlled as needed (as opposed to a common system running irrespective whether the machines were being used or not).
A further benefit was that the surplus room previously designated to locate the cyclone could now be used for much needed material storage. The workshop incorporates a new technician’s office affording unrestricted viewing of the entire workshop, a key safety factor given the nature of the activity. A roller shutter door allows for material deliveries to be offloaded directly into the workshops material storage racks.
Cost saving and additional space
The move of all our tools, equipment and machinery was undertaken by our departmental technicians in May. Once again, this represented a significant cost saving to the project. Technicians relocated the machines to a signed off layout leaving connection of electrical supplies to the contractor. The additional space has also allowed us to purchase a vertical sheet panel saw, a valuable addition to our existing comprehensive range of machinery. Three new laser cutting machines have been ordered to supplement our existing three, giving a substantial increase in capacity of these heavily used machines.
A team effort
Members of the ACE technician team have been heavily involved in planning the new workshop layout, primarily fronted by the woodworking and timber engineering senior technician, Walter Guy. Thank you for all your hard work.